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ALstep

The ALstep is a compact-sized and economical label applicator for self-adhesive labels, that is easy to integrate into existing packaging lines, with a label application placement tolerance of better than +/- 1mm.


Economical Label Applicator

ALstep is based on a robust, reliable mechanical structure which can be orientated in any rotation. It can be fitted into particularly restricted areas and thanks to side access web threading and a numbered web path, allows a fast, easy label change over.

ALstep comes in two size versions - S or M - for label widths up to 100mm and 200 mm respectively. Its maximum label dispensing speed is as high as 30m/min. (20m/min in the M version).This performance is made possible thanks to a powerful stepper motor and accurate label web tension control.

Designed in a modular manner, ALstep includes a comprehensive selection of application options to solve even the most complex label application requirements.

A few of our standard label application solutions include:

On the very rare occasion where a standard application solution does not exist, we have the experience and expertise to design custom label application solutions or machine configurations.

ALstep label applicators can hold label reels up to 300mm diameter (approx. 450m) on industry-standard 76mm core, for extended operation.

The unwind/rewind holding disks are manufactured from highly resilient anodised aluminium, making them virtually unbreakable. The separate LCD control box (also anodised aluminium) is 'fanless', allowing its operation in even the harshest industrial environments.

ALstep in Detail

Deliberately simple in its interface, but with powerful control algorithms, ALstep's controller enables the operator to enter all labelling parameters electronically via an intuitive six-digit LCD display. This removes the need to manually move label or product sensors, as per lesser machines. It also includes a product sensor 'shift register', allowing positioning to ensure this device does not foul or clutter the application position.

Control functions include:

  • Pre-dispensing adjustment (to align variable label length to the end of the peeler bar)
  • Adjustment of label dispensing speed in 0.1meter increments
  • Labelling delay adjustment in 0.1mm increments (999mm max delay)
  • Automatic recovery for missing labels on the web
  • Labels applied counter
  • End-of-roll alarm and web break alarm
  • Output connection to other systems (e.g. to stop the packaging line in case of error)

ALstep is also available in a special ultra-low-cost 'E' (Economical) form for label widths up to 100 mm leading edge, at a maximum application speed of 18m/min. This machine includes reduced dimensions unwind and rewind capacities (as well as the overall machine size) and is ideal for simple low-speed applications where cost reduction is crucial.

ALstep E features a smaller stepper motor and simplified fanless control box, allowing digital adjustment of the main labelling parameters (speed, pre-dispensing and label delay). However, it excludes the ability to encode the machine.

It can provide an alarm signal in case of web break and end-of-roll, but is not compatible with any further accessories of the standard ALstep.

Proven modular print and apply label application solutions for any barcode identification/traceability requirement.

Contact ALTech UK to discuss your requirements with our experienced and knowledgeable team.

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More than 30 years established as a leading manufacturer of labelling machinery with a world wide install base.

Contact ALTech UK to discuss your requirements with our experienced and knowledgeable team.

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We tailor design every labelling system to the exact requirements of our customers, ensuring they fully meet their needs.

Contact ALTech UK to discuss your requirements with our experienced and knowledgeable team.

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